With the continuous consolidation of the concrete market and the ongoing upgrading of technologies, new types of batching plants featuring intelligence, informatization, reduced staffing, and unmanned operation have been put into operation one after another. These advanced plants have greatly optimized personnel allocation and created tremendous value for enterprises.

Case Introduction

1. Intelligent Production + Intelligent Dispatching

Reduced labor costs: With the dual-control, dual-machine system, one operator can manage two production lines, saving 3 to 4 personnel and reducing operating costs.

Elimination of human errors: Mix proportions are directly sent to the production computer for intelligent production, without the need for repeated manual entry, which reduces workload and eliminates human error.

Reduced workload: Dispatch and vehicle assignment instructions are directly transmitted to the production computer, reducing repeated data entry and verbal communication, enabling faster vehicle dispatching and lowering workload.

Intelligent dispatching: Multiple dispatching rules can be formulated to realize intelligent scheduling of vehicles and tasks without manual intervention.

Flexible handling of returned and leftover materials: The handling of leftover, returned, and transferred materials is highly flexible and can be completed directly on the platform, with the entire destination process fully traceable.

2. Unmanned Weighing

Labor-saving and efficient: Automatic vehicle weighing for entry and exit can be realized, providing 24/7 service without manual participation and saving two operators.

Data sharing: The system is interconnected with the plant ERP system, and weighing data is automatically uploaded to the ERP platform for real-time sharing among all departments.

Standardized management: Comprehensive image capture and recording preserve visual evidence of each weighing process, effectively preventing weighing fraud.

3. Intelligent Level Monitoring System + Access Control

Real-time inventory display: The intelligent level system displays the remaining amount in each silo in real time, preventing silo overflow during material feeding and production interruptions caused by material shortages. It also helps purchasing staff make reasonable procurement arrangements and avoid production delays due to untimely purchasing.

Convenient access: Real-time information can be viewed easily and quickly via the ERP system, mobile phones, and the control system.

Error prevention in powder material silo entry: Drivers scan a code or swipe a card to activate the electronic access control system, preventing powder materials from being delivered to the wrong silo and avoiding major safety accidents.

Unmanned material receiving: The system enables intelligent silo allocation for incoming materials. Combined with the unmanned weighing system and the automatic powder sampling system, it makes unmanned material receiving possible.

4. Intelligent Delivery

Automatic vehicle queuing: Vehicles are automatically queued upon returning to the plant, and queuing information is displayed to drivers through large LED screens and mobile apps.

Automatic document printing: Before leaving the plant, drivers can print receiving slips and delivery notes by swiping a card or using facial recognition. Drivers do not need to get out of the vehicle, making the process simple and convenient.

Real-time information sharing: Information such as concrete production progress, delivery progress, delivery volume, mixer truck location, and estimated arrival time can be shared with customers in real time, making project management more efficient.

Intelligent transportation: Functions such as real-time mixer truck positioning, unloading monitoring, safe driving monitoring, and electronic proof of receipt are all fully supported.

5. Report Statistics: Fast, Accurate, and Comprehensive

Labor savings: The system automatically completes supplier statistics and settlement as well as concrete sales statistics and settlement accurately and efficiently, saving 2 to 3 statistical staff.

Decision support: More than ten different types of reports can be generated and viewed in real time on both mobile devices and computers, providing a reliable basis for management decision-making.

6. Mobile Office: Convenient and Efficient

The system supports remote task creation, remote mix design setup, electronic proof of receipt, and real-time report inquiries. One-click management can be achieved, simplifying business processes and improving management efficiency.

The application of these intelligent products provides enterprises with an innovative platform and advanced technical means. While optimizing resource allocation, reducing human operational errors, and increasing per capita output value, they also strictly ensure product quality, enhance corporate credibility and reputation, and enable enterprises to respond more easily to the ever-changing market demands.