Precast concrete industry ushered in a critical period of development
By:China Building Materials Daily    Date:2021/09/27    Font size:A+A-

Precast concrete refers to building products manufactured by pouring concrete in reusable molds, then curing in a controlled environment, transporting to the construction site and hoisting to the designated position.

Precast concrete refers to building products manufactured by pouring concrete in reusable molds, then curing in a controlled environment, transporting to the construction site and hoisting to the designated position. Compared with the traditional on-site pouring construction method, precast concrete, with special preparation technology and production process, has the advantages of short construction period, low comprehensive manpower cost, more energy saving and environmental protection, saving construction materials, reducing energy consumption and environmental pollution, etc.

 

Precast concrete originated in Germany and started almost at the same time as reinforced concrete. After years of development, it has achieved the aimed goals of starting from scratch in its early phases. According to Jiang Qinjian, Chairman of Precast Concrete Compound Branch of CCPA and President of Beijing Precast/Prestressed Concrete Institute Co., Ltd (BJPCI), the precast concrete industry will focus on solving the intermediate stage goals of poor to good quality, slow to fast construction period and high to low cost in the next step, so as to usher in the critical period of industry development.

 

Prefabricated buildings bring new requirements to the industry


After years of development, China's building industrialization and prefabricated buildings have entered a platform period and a crucial period. Although the popularity of popularizing prefabricated building technology across the country is still increasing, the analysis on the construction of industrialization demonstration bases and the implementation of prefabricated projects, which are fed back from different regions shows growing pains in the process of rapid development.

 

At present, the implementation scale and quantity of prefabricated buildings have reached a considerable scale, and some scientific and technological achievements have been made in industrialization promotion.  However,  the overall effect of improving quality and efficiency of prefabricated buildings is not obvious, and problems such as shortage of industrial workers, low engineering quality, low construction efficiency and poor professionalism of project management have also been exposed in the implementation process, which need overall systematic summarization and reflection.

 

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Office Building of Beijing Municipal Administrative Center

 

Referring to the development direction of the future product system, Jiang Qinjian said that at present, the technology development of prefabricated components for low-rise buildings in China is still in the initial stage as there is no mature prefabricated technology system or product system for fully assembled structures across the country. The application of long-span precast prestressed members in industrial buildings is increasing year by year.

 

At present, the application of double T, prestressed hollow floors and other members in long-span concrete frame structures and steel structures is attracting more and more attention with a good development momentum. In addition, the prefabricated exterior wall technology development of the prefabricated building enclosure system is the future development direction for the prefabricated exterior wall has the characteristics of integration of decoration, envelope and heat preservation, which is the core key component of the prefabricated building.

 

In addition, in recent years, many construction enterprises have devoted themselves to developing the mold-free product system based on industrial construction, which is a special technical system of design, production and construction. With the increase of market demand, the development and application of various cement-based lightweight functional products are favored, including decorative lightweight concrete products, lightweight concrete wall panel with enclosure and heat preservation functions, lightweight concrete partition wall products, etc., all of which provide development space for the progress of precast concrete products.

 

Leading companies may become industry promoters

 

It is understood that the number of precast concrete production enterprises in China is increasing rapidly at present. According to incomplete statistics, there are nearly 200 prefabricated factories added in 2020. Up to now, there have been more than 1,200 prefabricated factories with a scale of over 30,000 cubic meters in China, and more than 2,000 PC factories have been built with the designed PC production capacity reaching 50-60 million cubic meters, which has far exceeded the actual demand of the current PC market by about 22 million cubic meters. However, the overall quality level of precast concrete building components in China is still low, and there is still much room for improvement in appearance quality, manufacturing accuracy and internal quality of precast components, which restricts the popularization and application of precast components.

 

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The first domestic prefabricated industrial factory building 

with SP board exterior wall + double T roof concrete structure

 

Beijing Yugou Group Co., Ltd. is the pioneer and leader of China's prefabricated building industry, the PC manufacturer with the largest production capacity and the industrial group with the most complete prefabricated building industry chain in Beijing-Tianjin-Hebei Urban Agglomeration, and an integrated group with "design and consultation of prefabricated building schemes-R&D and production of prefabricated components-general contracting of prefabricated projects" as its core industry chain.

 

In recent years, Beijing Yugou Group Co., Ltd. has successively completed the R&D, design and prefabricated construction of a series of classic projects, such as the first prefabricated stadium grandstand, the first prefabricated concrete structure parking building, the first rail transit prefabricated station, and the first fully prefabricated industrial factory building. In 2017, Beijing Yugou Group Co., Ltd., as the only qualified supplier of prefabricated external walls in Beijing Municipal Administrative Center, completed the design and production service of the prefabricated external walls of the municipal office building and the office building of commission in Beijing Municipal Administrative Center. The relevant person in charge of Beijing Yugou Group Co., Ltd.  said that it will bring the latest green products and technologies of the company to 2021 China Concrete Exhibition, which will show the strength of the company and contribute to the development of the industry at the same time.

 

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Precast fair-faced concrete external wall hanging plate 

       in the Zhongheng Construction Group Co., Ltd. headquarters building

 

Jianhua Construction Materials is a well-deserved leading enterprise in China's cement products industry. Over the years, it has been the national champion in precast concrete pile production. Following the policy guidance, the Group vigorously developed the prefabricated business, which was positioned by the Group as a key breakthrough business; In the future, the Group will make great efforts to develop prefabricated components, and the output value of civil PC components will be 5.5 billion yuan in 2025.


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Newly-built office building and factory building of

the Pony Testing International Group

 

In recent years, Jianhua Construction Materials has made green building materials flourish on the road of innovation, and has many proud records of participating in the construction of national key projects: providing prefabricated piles for Hong Kong-Zhuhai-Macao Bridge with 120 years' anti-corrosion requirements; One of the 172 major national water conservancy projects, the second-stage prefabricated aqueduct project of Liaofang Water Conservancy Project Irrigation District in Jiangxi Province, is manufactured by Jianhua Construction Materials, which is also the first prefabricated aqueduct product used in Jiangxi water conservancy project construction, and has important demonstration significance for the assembly development of Jiangxi water conservancy construction. The company provides prefabricated bridge services for the reconstruction and expansion project of Hefei-Anqing Expressway of Zhongpai River Bridge in Anhui Province; In the pile plate soilless subgrade project of Hefei Ring Expressway, Jianhua Construction Materials innovatively uses the steel plate beam assembling scheme and the pile-column integrated subgrade widening scheme, which has the advantages of short construction period, low cost and less construction pollution. After the project is completed, it has attracted many industry experts to visit and inspect.

 

Many people are curious about where the "green" of Jianhua Construction Materials products is. Why can these projects be "in full bloom"? In fact, the reasons are all due to the strong strength of Jianhua Construction Materials' green development. " In an interview with China Building Materials News, the relevant person in charge of the company said, "If you want to have a more comprehensive understanding of Jianhua Construction Materials, you can pay attention to the 2021 China Concrete Exhibition held in December this year, when the company will fully display its green products."


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